·        Responsible in the pre-processing stage of FEA, by constructing a finite element model of the structure to be analyzed.

·        Utilizes pre-existing design files, CAD models, and/or data by importing it into an FEA environment such as HyperWorks 2008 (Hypermesh).

·        Create finite element geometric model using the imported files.

·        Create finite element model using a meshing procedure.

·        Checks the quality of the mesh network to ensure that the customer specifications are achieved.

·        Responsible for the static analysis on automotive components using HyperWorks 2009 (Optistruct).

·        Reports project status to foreign counterparts/clients.

·        Design and analyze Point-of-Purchase displays and similar products to applicable design standards.

·        Design and documentation of plastic and die cast injection molded parts, and sheet metal enclosure.

·        Create documents related to the design engineering function, such as, parts modeling, assembly & detail drawings, bill of materials, packaging design and assembly instructions sheet using SolidWorks 2008.

·        Involved in making daily decisions and/or providing technical data for decisions that impact compliance with design specifications.

·        Involved in all project phases, including quoting, designing, prototyping, manufacturing, and shipping.

·        Responsible for planning and organizing of work schedule to meet project goals.

·        Maintain accurate and detailed design records.

·        Report status of projects and accomplishments to US and China Senior Managers.

·        Liaison to US Engineering by maintaining active inventory of projects, their status, and required actions.

Experience Gained:

·        Knowledge in manufacturing processes such as zinc & aluminum die casting, plastic injection, laser cutting, cnc machining, cnc wood routing, stamping and blanking, sheet metal bending, hot stamping, chemical etching, polishing, welding, leafing, sandblasting, wood handcarving, vacuum forming, powder coating, painting, screen & pad printing, and cast resin.

CAD Engineer (SolidWorks 2005 Version)

·        Interprets 2D drawing from our customer and convert it to our SolidWorks 2005 Software.

·        Creates a 3D solid model base from the 2D drawing to determine its weight calculation.

·        Draw & detail machine component that is to be use for production and fabrication purposes.

·        Does reverse engineering on actual parts sent by our customer to produce 2D drawings using SolidWorks.

·        Prepares proper documentation such as process guide, product drawing, tool layout and machine calibration layout using the detail-drawing template for production use.

CNC Machining Programmer (Fanuc Controller)

·        Prepares the proper CNC MC program which is to be uploaded to the FANUC controller.

·        Responsible for the proper set-up of the CNC MC machine which includes the proper tools and jig to be used.

Mechanical Design Engineer (Jig & Fixture Designer)

·        Responsible for the mechanical design of jigs for prototyping, which will then to be used in a CNC machine.

·        Responsible for analyzing existing jig designs that need to be revise upon the result of NC in the production process.

·        Coordinate with the Process Designer, and exchange some ideas to come up with a much more efficient design.

·        Report directly to the Engineering Manager and give updates of the status of our designs.

·        As an ISO certified company, sees to it that our design documents and records are properly kept and well documented.

·        Uses SolidWorks 2006 for the design engineering function such as part modeling, assembly, detail drawings and bill of materials.

·        Assist a team that fabricates the components of the jig with every details on the 2D drawing and then check the actual parts of the jig if it complies with the design specification.

·        Participates in the actual activities in the production to ensure that the actual jig design is much more efficient in the production.

·        Makes sure that the proper product and design specifications will be in the jig design.

·        Orients the operators and technicians on how the actual jig assembly works, on how to handle the product to be machined.

Experience Gained:

·        Well-versed in the usage of SolidWorks application, such as part 3D modeling, assembly, detail drawings, photoworks (rendering), toolbox, design table, bill of materials and solidworks animator.

·        Trainings in CNC Milling and Lathe machine programming (Fanuc Controller). Cutting tools for drilling, lathe and milling machines.

·        Hands-on experience with the usage for measuring devices such as calipers, micrometers, gauges, dial indicators, coordinate measuring machine, and etc.

·      Design of jigs and fixtures for both CNC, manual and conventional machines that includes extensive training in Drawing Interpretation and GD&T.